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Academic Journal of Computing & Information Science, 2026, 9(3); doi: 10.25236/AJCIS.2026.090311.

Intelligent Warehouse Layout Optimization Based on Dynamic Demand Perception and Co-Picking Behavior Clustering

Author(s)

Miao Wang1, Jianchun Hao2, Hongbo Li1, Haoran Liu1

Corresponding Author:
Miao Wang
Affiliation(s)

1School of Railway Intelligent Engineering, Dalian Jiaotong University, Dalian, China

2Zhan Tianyou College (CRRC College), Dalian Jiaotong University, Dalian, China

Abstract

With the rapid growth of e-commerce, distribution centers are facing serious challenges caused by a sharp increase in SKU variety and highly fragmented orders. Picking operations have become the main bottleneck restricting warehouse efficiency. This research intends to solve the problem where traditional experience-based layout lags behind dynamic business needs by using a data-driven way. Recency weighted dynamic EIQ evaluation model. Through the introduction of a time decay function, the model can capture recent changes in the popularity of SKUs and achieve more timely ABC classification. Then, to examine the relationship among items, we use SVD to lower the size of the high-dimensional co-picking matrix. Hierarchical clustering is then used to find SKU association clusters. Finally, a cluster-aware storage allocation algorithm is created to allocate high-value clusters to the best physical places. Simulation experiments based on actual orders from a logistics center in eastern China indicate that the proposed method cuts the average walking distance during picking by 19.34 percent. This greatly speeds up order fulfillment and reduces labor costs.

Keywords

Warehouse operations, Storage location assignment, R-EIQ model, Singular value decomposition, Association mining, Cluster analysis

Cite This Paper

Miao Wang, Jianchun Hao, Hongbo Li, Haoran Liu. Intelligent Warehouse Layout Optimization Based on Dynamic Demand Perception and Co-Picking Behavior Clustering. Academic Journal of Computing & Information Science (2026), Vol. 9, Issue 3: 91-97. https://doi.org/10.25236/AJCIS.2026.090311.

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