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Academic Journal of Engineering and Technology Science, 2026, 9(1); doi: 10.25236/AJETS.2026.090106.

Research on Predictive Maintenance of CNC Machine Tools Based on Deep Learning

Author(s)

Jing Pu

Corresponding Author:
Jing Pu
Affiliation(s)

Xihua University, Chengdu, Sichuan, 610039, China

Abstract

Predictive maintenance (PdM) represents a transformative approach in modern manufacturing, aiming to forecast equipment failures through data analysis rather than relying on scheduled or reactive maintenance. This research presents a comprehensive deep learning-based framework for the predictive maintenance of Computer Numerical Control (CNC) machine tools, which are critical and costly assets in precision manufacturing. The proposed system utilizes a multi-sensor data fusion strategy, acquiring real-time operational data including vibration, acoustic emission, spindle current, and temperature. A hybrid deep learning model is developed, integrating Convolutional Neural Networks (CNNs) for automatic feature extraction from high-dimensional sensor signals and Long Short-Term Memory (LSTM) networks to capture temporal dependencies and degradation trends. The model is trained on historical run-to-failure data to learn the complex mapping between multi-modal sensor inputs and the Remaining Useful Life (RUL) of critical components such as spindle bearings and ball screws. Experimental validation is conducted on a three-axis CNC milling machine under controlled operational loads. The results demonstrate that the proposed CNN-LSTM model achieves superior predictive accuracy compared to traditional machine learning benchmarks like Support Vector Regression and standalone neural networks. The system successfully identifies incipient fault conditions with a high degree of precision, providing early warnings significantly ahead of functional failure. This capability enables optimal maintenance scheduling, minimizes unplanned downtime, reduces maintenance costs, and extends the operational lifespan of CNC machinery. The study confirms the significant potential of deep learning in enhancing the intelligence and reliability of industrial predictive maintenance systems.

Keywords

Predictive Maintenance; Deep Learning; CNC Machine Tools; Convolutional Neural Network; Long Short-Term Memory; Industrial Artificial Intelligence; Prognostics and Health Management

Cite This Paper

Jing Pu. Research on Predictive Maintenance of CNC Machine Tools Based on Deep Learning. Academic Journal of Engineering and Technology Science (2026), Vol. 9, Issue 1: 47-52. https://doi.org/10.25236/AJETS.2026.090106.

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